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HOME > TECHNICAL SERVICE BULLETINS > FORD > 2004 > F250 SUPER DUTY

Technical Service Bulletins

Date: 11/01/2004
Component Name: 010000 STEERING
NHTSA #: 18020
SUMMARY: STEERING SYSTEM NOISE. MOAN/GRUNT NOISE FROM THE POWER STEERING WHEN TURNING THE STEERING WHEEL. *TT 2005 MODEL ADDED. *TT

Date: 05/01/2004
Component Name: 022140 SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY
NHTSA #: 17777
SUMMARY: REAR LEAF SPRING NOISE. *TT

Date: 06/07/2005
Component Name: 060000 ENGINE AND ENGINE COOLING
NHTSA #: 04221
SUMMARY: MALFUNCTION INDICATOR LAMP ON WITH MISFIRE DTC'S SPARK KNOCK PISTON SCUFFING. *EH VEHICLES BUILT THROUGH 4/25/2005 - 5.4L 3V ENGINE. *TT

Date: 07/01/2005
Component Name: 060000 ENGINE AND ENGINE COOLING
NHTSA #: 18734
SUMMARY: DIAGNOSTIC TROUBLE CODE P0488 SET AFTER REFLASH. *TT

Date: 04/01/2005
Component Name: 060000 ENGINE AND ENGINE COOLING
NHTSA #: 18525
SUMMARY: BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401. *TT

Date: 07/01/2005
Component Name: 060000 ENGINE AND ENGINE COOLING
NHTSA #: 18734
SUMMARY: DIAGNOSTIC TROUBLE CODE P0488 SET AFTER REFLASH. *TT

Date: 08/23/2004
Component Name: 061000 ENGINE AND ENGINE COOLING:ENGINE
NHTSA #: 031404
SUMMARY: ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.

Date: 08/23/2004
Component Name: 061000 ENGINE AND ENGINE COOLING:ENGINE
NHTSA #: 04165
SUMMARY: HIGH ENGINE RPM BETWEEN DOWNSHIFTS - LACK OF ENGINE BRAKING - 5.4L AND MANUAL TRANSMISSION. * AR

Date: 07/12/2004
Component Name: 061000 ENGINE AND ENGINE COOLING:ENGINE
NHTSA #: 04138
SUMMARY: LOW RPM, BUCK/JERK, MISS, STUMBLE AFTER DECELERATION DOWN LONG GRADE WITH THE CRUISE CONTROL ENGAGED. *TT

Date: 01/01/2005
Component Name: 061000 ENGINE AND ENGINE COOLING:ENGINE
NHTSA #: 05148
SUMMARY: LOW POWER-COLD SIDE CHARGE AIR COOLER (CAC) DISCONNECTED-OIL LEAK AT CAC CONNECTIONS-6.0L-VEHICLES BUILT 4/1/2004 THROUGH 2/15/2005. *SC

Date: 01/01/2005
Component Name: 061000 ENGINE AND ENGINE COOLING:ENGINE
NHTSA #: 18362
SUMMARY: LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). *TT

Date: 06/01/2005
Component Name: 061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO-CHARGER
NHTSA #: 18694
SUMMARY: LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT

Date: 01/01/2005
Component Name: 061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
NHTSA #: 05139
SUMMARY: DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC

Date: 01/01/2005
Component Name: 061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
NHTSA #: 05135
SUMMARY: OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER (CAC) DUCT-6.0L DIESEL ENGINE. *SC

Date: 05/17/2004
Component Name: 061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
NHTSA #: 03146
SUMMARY: ENGINE OIL DILUTED WITH FUEL, RUNS ROUGH AND/OR A LOW POWER CONDITION. *TT

Date: 01/01/2005
Component Name: 061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
NHTSA #: 05139
SUMMARY: DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC

Date: 05/17/2004
Component Name: 061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
NHTSA #: 03146
SUMMARY: ENGINE OIL DILUTED WITH FUEL, RUNS ROUGH AND/OR A LOW POWER CONDITION. *TT

Date: 05/01/2004
Component Name: 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
NHTSA #: 17774
SUMMARY: EXHAUST LEAK NOISE. *TT

Date: 05/17/2004
Component Name: 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
NHTSA #: 0494
SUMMARY: TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM ON 6.0L BUILT PRIOR TO 9/29/2003. *TT

Date: 05/01/2004
Component Name: 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
NHTSA #: 17774
SUMMARY: EXHAUST LEAK NOISE. *TT

Date: 03/07/2005
Component Name: 063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
NHTSA #: 05417
SUMMARY: INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT

Date: 05/01/2005
Component Name: 063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
NHTSA #: 18607
SUMMARY: DTC'S P0488 (EGR THROTTLE POSITION RANGE/PERFORMANCE) AND/OR P1334 (EGR THROTTLE POSITION SENSOR MINIMUM STOP PERFORMANCE) SETTING AFTER PCM REPROGRAMMING. *TT

Date: 03/21/2005
Component Name: 063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
NHTSA #: 0554
SUMMARY: USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT

Date: 05/01/2004
Component Name: 100000 POWER TRAIN
NHTSA #: 16915
SUMMARY: EXCESSIVE DRIVE-AWAY SHUDDER OR VIBRATION UNDER MODERATE TO HEAVY ACCELERATION FROM A STOP. *TT

Date: 12/27/2004
Component Name: 100000 POWER TRAIN
NHTSA #: 042516
SUMMARY: MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0756, P0761 OR P0771 AFTER OVERHAUL OR INSTALLATION OF 2005 TORQSHIFT TRANSMISSION. *TT

Date: 07/01/2004
Component Name: 100000 POWER TRAIN
NHTSA #: 17917
SUMMARY: LOW/OSCILLATING LINE PRESSURE OR LOW/NO PTO TORQUE DUE TO INCOMPLETE PTO WIRING INSTALLATION. *TT

Date: 10/07/2005
Component Name: 100000 POWER TRAIN
NHTSA #: 04227
SUMMARY: DRIVE AWAY SHUDDER OR VIBRATION. *EH

Date: 05/01/2004
Component Name: 100000 POWER TRAIN
NHTSA #: 16915
SUMMARY: EXCESSIVE DRIVE-AWAY SHUDDER OR VIBRATION UNDER MODERATE TO HEAVY ACCELERATION FROM A STOP. *TT

Date: 07/01/2004
Component Name: 100000 POWER TRAIN
NHTSA #: 17917
SUMMARY: LOW/OSCILLATING LINE PRESSURE OR LOW/NO PTO TORQUE DUE TO INCOMPLETE PTO WIRING INSTALLATION. *TT

Date: 10/07/2005
Component Name: 100000 POWER TRAIN
NHTSA #: 04227
SUMMARY: DRIVE AWAY SHUDDER OR VIBRATION. *EH

Date: 08/01/2004
Component Name: 100000 POWER TRAIN
NHTSA #: 18051
SUMMARY: DELAYED/HARSH FORWARD OR REVERSE ENGAGEMENTS. *TT

Date: 05/01/2004
Component Name: 102000 POWER TRAIN:MANUAL TRANSMISSION
NHTSA #: 17822
SUMMARY: MANUAL TRANSMISSION FLUID LEAK. *TT

Date: 09/01/2005
Component Name: 103000 POWER TRAIN:AUTOMATIC TRANSMISSION
NHTSA #: 18822
SUMMARY: TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK. MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT

Date: 10/07/2005
Component Name: 103000 POWER TRAIN:AUTOMATIC TRANSMISSION
NHTSA #: 05176
SUMMARY: DIAGNOSTIC TROUBLE CODE P0488 AND/OR P1334 WITH NO DRIVEABILITY SYMPTOMS, HARSH SHIFT AND/OR TRANSMISSION ENGAGEMENTS. *TT

Date: 12/13/2004
Component Name: 103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM)
NHTSA #: 042107
SUMMARY: GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT

Date: 05/01/2004
Component Name: 104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
NHTSA #: 17829
SUMMARY: TRANSFER CASE SHIFT ISSUES ON VEHICLES WITH AN ELECTRONIC SHIFT ON THE FLY (ESOF) TRANSFER CASE. *TT

Date: 05/01/2004
Component Name: 110000 ELECTRICAL SYSTEM
NHTSA #: 17784
SUMMARY: DOOR AJAR LIGHT WORKING IMPROPERLY AFTER VEHICLE SECURITY MODULE REPLACEMENT. *TT

Date: 03/21/2005
Component Name: 110000 ELECTRICAL SYSTEM
NHTSA #: 0557
SUMMARY: LOW BATTERY VOLTAGE - SNOW PLOW EQUIPPED VEHICLES - 6.0L DIESEL WITH SINGLE GENERATOR. *TT

Date: 08/01/2004
Component Name: 110000 ELECTRICAL SYSTEM
NHTSA #: 17956
SUMMARY: DTC U1262 (SCP COMMUNICATION BUS FAULT) STORED IN THE INSTRUMENT CLUSTER (IC). *TT

Date: 09/06/2004
Component Name: 110000 ELECTRICAL SYSTEM
NHTSA #: 04174
SUMMARY: MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT

Date: 05/01/2004
Component Name: 110000 ELECTRICAL SYSTEM
NHTSA #: 17784
SUMMARY: DOOR AJAR LIGHT WORKING IMPROPERLY AFTER VEHICLE SECURITY MODULE REPLACEMENT. *TT

Date: 03/21/2005
Component Name: 110000 ELECTRICAL SYSTEM
NHTSA #: 0557
SUMMARY: LOW BATTERY VOLTAGE - SNOW PLOW EQUIPPED VEHICLES - 6.0L DIESEL WITH SINGLE GENERATOR. *TT

Date: 08/01/2004
Component Name: 110000 ELECTRICAL SYSTEM
NHTSA #: 17956
SUMMARY: DTC U1262 (SCP COMMUNICATION BUS FAULT) STORED IN THE INSTRUMENT CLUSTER (IC). *TT

Date: 01/01/2004
Component Name: 115000 ELECTRICAL SYSTEM:FUSES AND CIRCUIT BREAKERS
NHTSA #: 02219
SUMMARY: ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS. *TT

Date: 07/01/2005
Component Name: 121000 EXTERIOR LIGHTING:HEADLIGHTS
NHTSA #: 18735
SUMMARY: HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT

Date: 10/07/2005
Component Name: 136100 VISIBILITY:WINDSHIELD WIPER/WASHER:SWITCH/WIRING
NHTSA #: 05188
SUMMARY: SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING. *TT

Date: 08/23/2004
Component Name: 138000 VISIBILITY:DEFROSTER/DEFOGGER SYSTEM
NHTSA #: 04168
SUMMARY: VACUM PUMP INOPERATIVE OR RUNS CONTINUOSLY - CLIMATE CONTROL DEFAULT TO DEFROST. *AR

Date: 06/07/2005
Component Name: 151300 SEAT BELTS:FRONT:RETRACTOR
NHTSA #: 042421
SUMMARY: SAFETY BELT RETRACTION SPEED. *TT

Date: 11/29/2004
Component Name: 162900 STRUCTURE:BODY:ROOF AND PILLARS
NHTSA #: 04239
SUMMARY: WATER LEAK - ROOF FLANGE AREA - WATER ACCUMULATION IN HEADLINER AND/OR LEAK AT THE CAB FLOOR PAN AREA. *TT

Date: 04/01/2005
Component Name: 180000 VEHICLE SPEED CONTROL
NHTSA #: 18554
SUMMARY: RPM SURGE AT IDLE; AUDIBLE EGR SURGE; LOW POWER/SMOKE/ROUGH IDLE FOLLOWING A COLD START THAT CORRECTS AFTER ENGINE IS WARM; SURGE ON RESUME WITH SPEED CONTROL; INTAKE FLUTTER SOUND AT STEADY STATE THROTTLE, JUST BEFORE DOWNSHIFT, ON AUTOMAT

Date: 03/07/2005
Component Name: 342000 COMMUNICATIONS:BACK UP ALARM
NHTSA #: 04262
SUMMARY: FALSE PARKING AID WARNINGS. *TT UPDATE. *TT

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